OUR SERVICES
Rocky Mountain Valve Services Ltd. has dedicated its resources to achieve constant improvement through our Quality Management Systems and their protocols, to ensure our clienteles’ vast array of demands are satisfied.
Our Quality Assurance Measures and Systems enable our widely diverse and experienced technical staff to adhere to our customers Quality Management Protocols, along with our own, to ensure any necessary improvements are developed and instituted.
Rocky Mountain Valve Services Ltd. prides itself on its ability to interact with our clienteles’ operations and integrity personnel to help not only us, but them, achieve a level of Quality Control unsurpassed in the industry. In fact, many of our improvements and quality initiatives have been developed as a direct result of the interaction our corporation displays with our customers.
Our Corporate Structure offers a multi-tiered level of expertise to help support the expectations of not only our clientele, but ownership as well.
PSV Service & Sales
Pressure Relief Valves are designed to automatically protect your equipment against excessive over-pressure. Every care is taken in the service and setting of these valves to ensure complete dependability in performance. Our constant objective is to provide superior service that will assure ultimate protection/functionality at the lowest cost, both initially and throughout your valves service life.
Currently Rocky Mountain Valve Service and Repairs all makes and models of Pressure Relief Devices. Please contact your closest RMV Branch for more information, availability and turn around times.
The Process
Initial Inspection
The initial inspection process tells us a lot about your valve. First and foremost it will tell us if there are any external leaks due to physical damage or corrosion. The condition of the inlet and outlet can help us determine if a improper installation has occurred causing physical damage to the inlet or outlet. The initial inspection also tells us if the proper valve was selected based on the service requirements supplied by the end user.
Pre-Test & Record
Dis-Assembly
Only trained technicians can disassemble a PRD. Improper dis-assembly can cause internal damage to critical components of the valve causing additional repairs to be performed to bring your valve back to manufacturers specifications.
Component Critical Inspection
Each part will receive a visual examination for signs of wear and corrosion. Parts that show signs of excessive corrosion or wear will be replaced with genuine O.E.M supplied parts. All parts will be thoroughly cleaned with an appropriate method as to not damage the components. Particular attention will be paid to guiding surfaces such as stems, stem retainers, and guides. These surfaces should be free of corrosion or signs of pitting. Stems will be examined to determine if they are straight. The nozzle (body on screwed valves) will be examined to ensure there is no foreign matter that could restrict the valve’s flow. All threads will be examined to make sure there is no damage that will interfere with assembly or operation of the valve. Flange facings will be examined for signs of damage that would inhibit proper sealing. Gaskets and soft goods, such as O ring seals will always be replaced if available.
Reconditioning/Replacement Of Parts
After each part has been inspected any deficiencies found will be recorded on the inspection report and it will be determined if the part can be repaired or requires replacement. To ensure proper valve performance, the nozzle (seat) and disc will be reconditioned within the original manufactures specifications. All gaskets and soft goods such as o-rings will be replaced with O.E.M or equivalent materials to ensure proper operation of the valve.
Machining
Machining is an integral step in maintaining O.E.M operational specifications. Machining occurs when critical and non-critical parts require major reconditioning due to excessive corrosion or excessive damage due to operational system failure. Machining parts can not only ensure the proper operation of your equipment but can save money and time. Unfortunately machining can only be done so many times before critical components do not fall under the original O.E.M specifications and at this time they will require replacement.
Testing & Re-Certification
Testing and Re-certification can only be done by a trained technician. All testing will be done in accordance with all applicable code and manufacturer requirements. All test information is recorded on the inspection report for future reference. Once set, each valve will be sealed to prevent tampering with the set point and blow down adjustment of the valve.
Final Inspection
Once your valve is complete, RMV will complete all documentation, paint and tag your valve in accordance with applicable codes and your specifications. RMV will mount your valve on a pallet or secure it in a container to ensure that it is shipped in a upright and secure position to prevent any unnecessary damage due to improper handling.
Call For a Quote:
(866) 845-2243
VALVES WE SERVICE…AND MORE!
API/ANSI Service & Sales
Rocky Mountain Valve Service’s API/ANSI Repair facilities are second to none. Wherever you need us, whenever you need us, Rocky Mountain Valve is there for you. With access to OEM and aftermarket resources. Service locations Alberta Wide. Highly trained technicians. And technology solutions that deliver new levels of efficiency and cost savings, Rocky Mountain Valve is there when you need them.
Services offered
Teardown, Inspection of critical and non-critical parts, Documented Inspection, Repair or replacement of parts to OEM standards, ESD Mounting, Wellhead assembly, Drifting, Hydrostatic testing (Charting is available), Final Documentation.
Initial Inspection
The initial inspection process tells us a lot about your valve. First and foremost it will tell us if there are any external leaks due to physical damage or corrosion. The condition of the inlet and outlet can help us determine if a improper installation has occurred causing physical damage to the inlet or outlet. The initial inspection also tells us if the proper valve was selected based on the service requirements supplied by the end user.
Dis-Assembly
Only trained technicians can disassemble API/ANSI valves. Improper dis-assembly can cause internal damage to critical components of the valve causing additional repairs to be performed to bring your valve back to manufacturers specifications.
Component Critical Inspection
Each part will receive a visual examination for signs of wear and corrosion. Parts that show signs of excessive corrosion or wear will be replaced with genuine O.E.M supplied parts if available. All parts will be thoroughly cleaned with an appropriate method as to not damage the components. Particular attention will be paid to sealing areas. These surfaces should be free of corrosion or signs of pitting. Stems will be examined to determine if they are straight. Pocket areas(areas fr seats, stems, trunnions) will be examined to ensure there is no foreign matter that could restrict the valve’s function. All threads will be examined to make sure there is no damage that will interfere with assembly or operation of the valve. Flange facings will be examined for signs of damage that would inhibit proper sealing. Gaskets and soft goods, such as O ring seals will always be replaced if available.
Reconditioning/Replacement Of Parts
After each part has been inspected any deficiencies found will be recorded on the inspection report and it will be determined if the part can be repaired or requires replacement. To ensure proper valve performance, all components will be reconditioned within the original manufactures specifications and applicable codes and standards. All gaskets and soft goods such as o-rings will be replaced with O.E.M or equivalent materials to ensure proper operation of the valve.
Machining
Machining is an integral step in maintaining O.E.M operational specifications. Machining occurs when critical and non-critical parts require major reconditioning due to excessive corrosion or excessive damage due to operational system failure. Machining parts can not only ensure the proper operation of your equipment but can save money and time. Unfortunately machining can only be done so many times before critical components do not fall under the original O.E.M specifications and at this time they will require replacement.
Assembly
Only trained technicians can reassemble a API/ANSI valve. Improper reassembly can cause damage to critical components of the valve causing additional repairs to be performed to bring your valve back to manufacturers specifications.
Testing & Recertification
Testing and Re-certification can only be done by a trained technician. All testing will be done in accordance with all applicable codes and manufacturer requirements. All test information is recorded on the inspection report for future reference.
Final Inspection
Once your valve is complete, RMV will complete all documentation, paint and tag your valve in accordance with applicable codes and your specifications. RMV will strap your valve on a pallet or secure it in a container to ensure that it is shipped in a secure position to prevent any unnecessary damage due to improper handling.
Call For a Quote:
(866) 845-2243
VALVES WE SERVICE…AND MORE!
Field Servicing
24/7/365 DAYS OF THE YEAR
Rocky Mountain Valve field units are insulated and equipped with adequate heating systems which allows us to operate, and remain fully functional throughout the western Canadian winter months.
QUALITY ASSURANCE & HSE
Our “Field Protocols” insist that the same strict standards are adhered to for quality and safety as our “FLOW CONTROL CENTRES”. Each unit has a library of policies and procedures, safe-work procedures and all the necessary HSE documents required to perform our task safely, and within current OH&S guidelines.
Call For a Quote:
(866) 845-2243
In-Situ Servicing
Rocky Mountain Valve Services offers Off-highway-Vehicle services. Have hard to reach wells or locations. Restricted by weather or time of the year for access. Rocky Mountain Valve Services has the option you need.
Call For a Quote:
(866) 845-2243
Setting Up A Preventative Maintenance Program
The potential danger of fugitive emissions in process pipelines, wellhead and facility processes never sleeps. Your valve PM solutions shouldn’t either. Rocky Mountain Valve Services offers unique PM programs that suit each individual client; helping to reduce or eliminate emissions from their valves. Industry leading, and time tested sealants and lubricants are used to help you to meet or exceed EPA fugitive emission requirements and to help you realize your environmental goals. Each of our “FLOW CONTROL CENTRES” provides at least two fully self-contained field service units which enables us to amply facilitate our clients preventative maintenance requirements on a daily/monthly/bi-annual or yearly basis. These units stock a vast array of fittings, packing, elastomers, lubricants and sealant products, are outfitted with air compression, tooling, pneumatic equipment and high pressure pumping units to ensure minimum down time is experienced for emergency repairs and day to day lubrication purposes.
Consultation
An initial consultation will be completed to determine the scope of work to be completed, as well as any recommendations for servicing that our experience staff can offer our clients to ensure that their equipment is maintained to the highest standards in the industry.
Game Plan, Today & Tomorrow
Once our initial consultation is complete, we can sit down and determined the best preventative maintenance plan that suits our clients needs not only today but moving forward into the future to ensure that their equipment stays in a like new condition for years to come.
Service, Record & Expert Advice
Our trained technicians will service your valves and record the valve information to be maintained in our database for future reference. Any repairs identified while performing the service will be provided in a report along with our recommendations for you to take into consideration.
Additional Repairs
After the initial servicing is completed, any additional repairs that have been identified will be addressed with the owner to determine if a repair can be completed in-line or if the equipment needs to be removed for repair or ultimately replaced.
Call For a Quote:
(866) 845-2243
Accessing Your PSV Data On-Line
Rocky Mountain Valve Services Ltd. has dedicated resources to maintaining, tracking and offering client access to their PSV information. RMVDB allows customers to view and download their test reports and spreadsheets of their valve information.
F.A.Q.
Please look for your answers online here in the FAQ section. If your question is not answered please contact us below and we will get back to as soon as we can.
When Should I Book My T/A?
Turn Around’s should be booked as early as possible. 90% of the time, Valves dropped off at our facilities are first come first serve, unless you have scheduled the work with us. Scheduling your T/A not only prioritizes your equipment, but allows us to ensure that we can have common parts on hand to facilitate a faster T/A time.
How Long Does It Take To Repair A PSV?
PSV’s like all equipment have moving parts that wear over time. Unfortunately there is no magic set time that can be promised when dealing with repairs. Our goal is to provide you with a Quality Service in a timely fashion, but sometimes its out of our hands and our staff will communicate any issues with your equipment directly as required.
How Can I Access My PRV Service Reports?
PRV Service Reports will be provided to you after your valve has been serviced. We will email copies to the owner of the equipment and provide online access to reports if requested.
How Often Should I Service My Wellhead Valves?
According to the DACC IRP Volume #05 – Minimum Wellhead Requirements:
The maintenance schedule and procedure should include, but not be limited to, the following:
• Visual inspection and leak detection
• Greasing and function testing valves twice a year
Note: Fracturing operations may require more frequent greasing
IRP All maintenance activities should be fully documented.
Please Contact Us to set up a Wellhead Service PM that will suit your companies needs.
What Type Of Lubricant or Sealant Should I Use In My Wellhead Valves?
Lubricants and Sealants have been a huge debate topic in the Valve Service industry for years. There are many different manufacturers and types of product for all different types of service. What we can tell you is that the products we use have been tried and tested for over 27 years in all production environments across Alberta, Saskatchewan and British Columbia. We stand behind the products that we use and ensure that we will service your equipment with the right product for your service requirements.